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Grain Separator Machine

A compact vibratory sieve + aspiration system that removes dust, chaff, broken kernels, and size-based impurities from paddy/wheat/maize and pulses. Material flows from a feed hopper onto multi-deck screens driven by vibration motors; an air aspirator pulls off light trash. Great for learning particle mechanics, vibration, airflow, and process safety.

Parts Used:
  1. Frame & Cover – Welded frame with hinged dust-tight covers and inspection windows.
  2. Feed Hopper & Rate Control – Gate/rotary feeder to keep a steady bed depth.
  3. Vibration Drive – One or two unbalanced motors (or eccentric shaft) with rubber mounts.
  4. Sieve Decks (2–3 stage) – Interchangeable screens (scalping, grading, fines) on a floating cradle.
  5. Ball/Brush Cleaners – Rubber ball tray or brushes to keep apertures clear.
  6. Aspiration Unit – Adjustable air inlet, plenum, blower/fan, and cyclone or bag filter for dust.
  7. Outlet Chutes – Oversize, accept, undersize/fines; separate light-weight outlet from aspirator.
  8. Vibration Isolators – Elastomer springs to keep loads off the floor.
  9. Controls – On/Off, VFD for motor speed, airflow damper, amp/airflow gauges.
  10. Magnets (optional) – Drawer magnet to trap ferrous bits before sieving.

TECHNICAL SUPPORT

Advantages:
  1. Cleaner Product – Removes dust, chaff, overs, and fines for better storage & milling yield.
  2. Flexible – Swap meshes for different crops (paddy, wheat, maize, pulses).
  3. High Throughput/Footprint – Multi-deck design with auto screen cleaning.
  4. Controllable – Tune amplitude, frequency, deck angle, and airflow for best separation.
  5. Educational – Teaches vibration conveying, screening, aspiration, and dust control.