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Automatic Loading & Unloading System

An Automatic Loading & Unloading System feeds raw parts to a machine (lathe/CNC/press/drill), removes finished parts, and queues them for packing—hands-free, repeatable, and safe. It uses a conveyor or magazine, pick-and-place actuator (pneumatic/electric), sensors, and a PLC/Arduino with interlocks to sync with the machine cycle.

Parts Used:
  1. Base & Guards – Rigid frame, polycarbonate doors, interlocks.
  2. Infeed – Belt/roller conveyor or gravity magazine with escapement.
  3. Singulation/Indexing – Stopper, escapement/pusher, or indexing table.
  4. Pick & Place
  5. Pneumatic slide (guided cylinder) or electric linear module/SCARA.
  6. Gripper/End-Effector – Parallel pneumatic gripper or vacuum cups (flat parts), part-presence sensor.
  7. Outfeed – Slide/chute, bin conveyor, or pallet.
  8. Sensors – Photoelectric, inductive prox, encoder, jam sensor, vacuum switch.
  9. Control & PowerPLC/Arduino/ESP32, relay/MOSFET board, VFD for conveyor, valve manifold, HMI, 24 VDC SMPS, 230 VAC mains, E-stop.
  10. Pneumatics – Compressor line, FRL, regulator, flow controls, silencer.
  11. Fixtures – Nests/locators in machine and on outfeed.

TECHNICAL SUPPORT

Advantages:
  1. Higher Throughput – Reduced idle time between cycles.
  2. Consistency & Quality – Repeatable placement, fewer handling defects.
  3. Safer Shopfloor – Guards, interlocks, hands away from tooling.
  4. Modular & Scalable – Swap grippers/recipes for new parts; add lanes or buffers.
  5. Great Learning – Sensors, motion, pneumatics, PLC logic, and HMI integration.