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Pneumatic Sheet Metal Cutter

A bench-mounted pneumatic shear that uses a double-acting air cylinder to drive a scissor/guillotine blade set. Designed for fast, repeatable cuts on thin sheet and strips. A foot pedal or 5/2 valve controls the stroke; FRL + regulator set clean, dry, regulated air; hold-down clamp prevents sheet lift for clean edges.

Parts Used:
  1. Frame & Table – Rigid base with blade guards, T-slots/guide fence.
  2. Moving Blade + Pivot/Slide – High-carbon/HSS blade on lever/toggle for scissor action.
  3. Fixed Blade (Die) – Ground edge; adjustable blade clearance.
  4. Hold-Down Clamp – Spring/air clamp to stop sheet lifting.
  5. Pneumatic Cylinder – Double-acting, Ø63–80 mm, stroke 40–80 mm (lever/toggle drive).
  6. Valves & Air Prep5/2 solenoid or foot pedal valve, flow controls (down speed), FRL (filter–regulator–lubricator), pressure gauge, relief valve, muffler.
  7. Back Gauge & Side Fence – For length repeatability and straight cuts.
  8. Sensors (optional) – Reed/limit switch “blade up/down” interlock to enable only when clamped.
  9. Safety – Blade guard, E-stop, two-hand or pedal with guard.

TECHNICAL SUPPORT

Advantages:
  1. Fast & Repeatable – Foot-operated; consistent clamping and stroke.
  2. Clean Edges – Correct clearance + hold-down = low burr, minimal distortion.
  3. Low Power, Low Cost – Uses shop air; simple mechanism.
  4. Safe & Compact – Guards, interlocks, and short stroke; easy for student labs.
  5. Scalable – Swap blades (notch, slit), extend lever ratio, or add strip feeder.