A Portable Table Saw is a compact, bench-top cutting machine designed for accurate ripping, cross-cutting, and bevel cuts in wood, MDF, acrylic, and similar sheet materials. The blade is driven by a high-torque DC/BLDC motor and mounted below a flat table so the workpiece can slide safely along a fence or miter gauge. This project covers mechanical design (table, guides, transmission), electrical systems (motor drive, PWM speed control, e-stop), and workshop safety (guards, riving knife, dust control). Ideal for diploma/degree students building a functional fabrication tool for labs and prototyping.

Parts Used:

1. Base Frame & Table Top – Rigid platform (aluminum/plywood) with removable throat plate.
2. Saw Blade (4″–6″, carbide-tipped) – Performs ripping/cross-cutting.
3. Motor & Mount – 775/795 high-torque DC/BLDC motor (or compact AC motor) with adjustable bracket.
4. Power Transmission – Direct coupler or belt & pulley set to reduce vibration and tune RPM/torque.
5. Speed Controller (PWM) – Variable speed with soft-start for smoother cuts.
6. Power Supply – 24 V DC SMPS (10–20 A) or Li-ion battery pack; main switch, fuse, and wiring.
7. Rip Fence & Rail – Parallel guide with lock and micro-adjust for straight cuts.
8. Miter Gauge & Slot – For angled cross-cuts up to ±45°.
9. Riving Knife / Splitter – Prevents wood from pinching the blade and reduces kickback.
10. Transparent Blade Guard – Safety shield and chip deflection.
11. Dust Port / Vacuum Adapter – Connects to vacuum for cleaner operation.
12. Emergency Stop (Mushroom) – Instant power cut-off.
13. Anti-Vibration Feet & Carry Handle – Stability and portability.
14. Push Stick & Featherboard – Safer material feeding.
15. Fasteners, Connectors & Cable Management – Assembly hardware and neat wiring.