A CNC-Based Wire Bending Machine is an automated system designed to bend metal wires into desired shapes with high precision and repeatability. Controlled by a Computer Numerical Control (CNC) system, this machine eliminates manual errors and allows complex bending patterns to be executed quickly.
It’s widely used in manufacturing industries for making springs, wire frames, hooks, and custom metal components, and is an excellent educational project to understand CNC automation and mechanical actuation.
CNC Controller Board – processes programmed instructions
Stepper Motors & Drivers – control feeding and bending operations
Wire Feeder Assembly – feeds wire at a controlled speed
Bending Tool & Die – applies force to bend wire at programmed angles
Frame Structure – holds all components securely
Guide Rollers – ensure wire alignment
Power Supply – provides required voltage and current
Sensors – detect position and bending completion
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