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Digital Tachometer Using IR Sensor

A compact, non-contact digital tachometer that measures the RPM (revolutions per minute) of a rotating shaft using an Infrared (IR) sensor. A reflective mark on the rotor (or a slotted disc) produces pulses that a microcontroller counts and converts to RPM. The result is shown on a display (LCD/OLED) with options for max hold, averaging, and min/max capture. Ideal for labs, workshops, and project demonstrations.

Parts Used:
  1. Microcontroller: Arduino Uno/Nano (or ESP32 for Bluetooth/IoT)
  2. IR Sensor (choose one):
  3. Reflective sensor (e.g., TCRT5000 module + LM393) with reflective tape/white mark, or
  4. Photointerrupter (slotted) with a slotted disc for multi-PPR measurement
  5. Display: 0.96″ OLED (I²C) or 16×2 LCD (I²C)
  6. Buttons/Encoder (Optional): Set pulses-per-revolution (PPR), reset, hold/max
  7. Power: 5 V USB adapter/power bank (separate battery optional)
  8. Signal Conditioning: Built-in comparator or Schmitt trigger for clean edges
  9. Enclosure & Mounts: Sensor bracket, disc/tape, wiring, connectors, fuse

TECHNICAL SUPPORT

Advantages:
  1. Non-contact & Safe: No mechanical coupling required
  2. Accurate & Fast: Millisecond timing for stable RPM readings
  3. Low Cost & DIY-Friendly: Common sensor modules and simple code
  4. Flexible: Works with 1-PPR reflective mark or multi-PPR slotted disc
  5. Wide Range: Suitable for slow shafts to high-speed fans (sensor dependent)
  6. Expandable: Add Bluetooth/IoT logging, alarms, or data export