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IR Based RPM Counter

A compact, non-contact tachometer that measures the rotational speed (RPM) of a shaft, fan, or motor using an Infrared (IR) sensor. The system detects light changes from a reflective mark (or interruptions through a slotted disc), counts pulses with a microcontroller, and displays real-time RPM on a screen. Ideal for labs, workshops, and project demonstrations.

Parts Used:
  1. Microcontroller: Arduino Uno/Nano (or ESP32 for Bluetooth/IoT)
  2. IR Sensor (choose one):
  3. Reflective sensor (e.g., TCRT5000 + LM393 board) + reflective tape/white mark, or
  4. Slotted/Photointerrupter (encoder-style) with a slotted disc
  5. Display: 0.96″ OLED (I²C) or 16×2 LCD
  6. Signal Conditioning: Built-in LM393 comparator (common on sensor boards) or Schmitt trigger input
  7. Push Buttons/Encoder (Optional): Set pulses-per-revolution (PPR), reset, hold
  8. Power Supply: 5 V DC adapter or USB; optional 9 V with regulator / power bank
  9. Mounting: Sensor bracket, slotted disc or reflective tape/paint mark
  10. Misc.: Wires, connectors, enclosure, fuse

TECHNICAL SUPPORT

Advantages:
  1. Non-Contact & Safe: No mechanical coupling to the rotating shaft
  2. Accurate & Fast: Counts pulses with fixed gate time or period measurement
  3. Low Cost & DIY-Friendly: Uses common, easily available modules
  4. Flexible Input: Works with reflective mark or slotted disc (multi-PPR)
  5. Wide RPM Range: Suitable from slow shafts to high-speed fans (sensor-dependent)
  6. Expandable: Add Bluetooth/IoT logging, averaging, and alarms