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Line Following Robot using IR Sensors

A two-wheel differential drive robot that follows a black (or white) line on the floor using IR reflectance sensors. The sensor array reads contrast between the line and background; a microcontroller computes the line position and adjusts left/right motor PWM to stay centered. Supports simple on/off (bang-bang) control or smooth P/PI/PID control for faster, more stable tracking—ideal for competitions and industrial AGV demonstrations.

Parts Used:
  1. Microcontroller: Arduino Uno/Nano (or ESP32 for Bluetooth tuning)
  2. IR Sensor Array: 3–8 channel reflectance sensors (e.g., TCRT5000/QTR array) + calibration buttons
  3. Motor Driver: L298N / L293D / TB6612FNG (recommended)
  4. Motors & Chassis: 2× geared DC motors (100–300 RPM), wheels, caster/ball support
  5. Power: 7.4–12 V battery pack (Li-ion/NiMH) + 5 V regulator for logic
  6. Switches & Wiring: Main power switch, JST/terminal connectors, breadboard/PCB
  7. Indicators (Optional): OLED/LED bar to show sensor readout, buzzer for status
  8. Encoders (Optional): Wheel encoders for speed control and smoother PID
  9. Extras (Optional): Bluetooth (HC-05) for live PID tuning, line start/finish IR gate

TECHNICAL SUPPORT

Advantages:
  1. Accurate Tracking: Multi-sensor array yields precise line position
  2. Smooth Control: PID reduces overshoot and oscillation at higher speeds
  3. Low Cost & DIY-Friendly: Common modules and simple mechanics
  4. Scalable: Works from 3 to 8+ sensors; add encoders for closed-loop speed
  5. Teaches Core Concepts: Sensors, PWM motor control, and feedback loops
  6. Competition-Ready: Handles curves, S-bends, and moderate junctions