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Motorized Screw Jack

A compact electro-mechanical lifting jack that uses a trapezoidal lead screw + nut driven by a DC/AC gearmotor. Ideal for lifting/positioning machines, cars (demo), fixtures, and as a mechatronics project—precise, self-locking, and easy to control with limit switches.

Parts Used:
  1. Frame & Base – Welded base with guide posts or anti-rotation key for the nut.
  2. Lead Screw – Trapezoidal (e.g., Tr24×5) or ACME; hardened end for bearings.
  3. Nut (Bronze/Polymer) – Flanged nut with grease ports; optional anti-backlash pair.
  4. Thrust & Radial Bearings – Tapered/ball + thrust bearing stack to take axial load.
  5. Gearmotor – 12/24 V DC or 230 V AC worm/planetary gearmotor (high torque, low rpm).
  6. Coupler – Jaw/rigid coupler between motor and screw (or belt stage).
  7. Lifting Saddle/Pad – Swivel cap to seat on load; safety grooves.
  8. Limit Switches – Top/bottom travel; mechanical stops as hard limit.
  9. Power & Control – H-bridge/DPDT contactor, fuse/MCB, E-stop, current sensor (overload), optional encoder.
  10. Guards & Guides – Bellows/guard tube over screw; side guides to prevent wobble.
  11. Lubrication – Grease for screw/nut and thrust bearing.

TECHNICAL SUPPORT

Advantages:
  1. Self-locking & Safe – Holds load without brakes (within design limits).
  2. Precise Positioning – Fine control via PWM/VFD; easy to add encoder.
  3. High Force in Small Space – Gear reduction + power screw multiplication.
  4. Low Maintenance – Occasional lubrication; no hydraulics.
  5. Easy Automation – Limit switches, current-based overload, soft-start/stop.