The Thermal Analysis of Disc Brake Rotor project investigates heat generation, dissipation, and temperature distribution in a vehicle’s brake rotor during braking operations. By simulating real-world braking conditions, the project identifies hotspots, evaluates thermal stresses, and ensures the rotor can withstand repeated braking without failure. This analysis is crucial for enhancing braking efficiency, preventing brake fade, and extending component life in automotive and racing applications.

Parts Used:

1. Disc Brake Rotor – Made from cast iron, carbon-carbon composite, or ceramic materials.
2. Caliper Assembly – Includes brake pads and pistons.
3. Brake Pads – Friction material for heat generation during braking.
4. CAD Model – Designed in SolidWorks, CATIA, or Fusion 360.
5. FEA/Simulation Software – ANSYS, Abaqus, or COMSOL for thermal analysis.
6. Temperature Sensors (Optional) – For experimental validation.
7. Cooling Vents/Fins – Integrated into the rotor design for heat dissipation.