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Torsion Testing Setup for Mild Steel Rod

A bench-top apparatus to determine the modulus of rigidity (G) of mild steel and verify the torsion equation. A circular MS rod is clamped between a fixed head and a loading head. Torque is applied via a lever arm + weights (or torque sensor), and the angle of twist (θ) is read on a protractor/encoder. From TT, θθ, length LL, and diameter dd, students compute G, τ–γ curves, and discuss elastic vs. plastic behavior.

Parts Used:
  1. Specimens: Mild steel solid rods (typ. d=6 ⁣− ⁣12d=6\!-\!12 mm, gauge L=250 ⁣− ⁣400L=250\!-\!400 mm)
  2. Torsion Frame: Rigid base with fixed head and rotating loading head (self-aligning chucks)
  3. Loading System: Lever arm with weight hanger (known arm length ll) or torque sensor
  4. Angle Measurement: Circular protractor + pointer or digital encoder/rotary potentiometer
  5. Zero/Friction Balance: Light spring balance or counter-weight for initial zeroing
  6. Instrumentation (optional): Digital tach/angle readout, data logger (Arduino/ESP32)
  7. Accessories & Safety: Vernier caliper/micrometer, spirit level, guards, E-stop, weights set

TECHNICAL SUPPORT

Advantages:
  1. Direct, quantitative evaluation of GG
  2. Theory ↔ experiment check of T/J=τ/r=Gθ/LT/J=τ/r=Gθ/L
  3. Clean setup: small space, quick specimen changeover
  4. Scalable: Works with different diameters/lengths; allows hollow shaft study with add-on